What Is Injection Mold (Tooling) Cost?
An injection mold (also called tooling) is a precision steel tool with a hollow cavity in the shape of your part. Molten plastic is injected under pressure, cooled, and ejected β repeating every 10β60 seconds. The mold is the single biggest one-time cost in plastic product manufacturing, and its quality determines your part's dimensional accuracy, surface finish, and production speed. Mold cost ranges from $500 to $50,000+ in China, and it's amortized over the total production volume. For the full product journey, see custom product manufacturing from China.
Factors That Drive Mold Cost
- Part size β larger parts need bigger mold bases and more steel; a 100mm part is 3β5Γ cheaper than a 300mm part.
- Complexity β undercuts require slides or lifters ($500β$3,000 each); thin walls, deep ribs, and tight tolerances increase machining time.
- Surface finish β SPI standards (A-2 mirror polish, B-3 matte, D-3 textured) cost more for higher polish; texture etching adds $200β$1,000.
- Cavitation β single-cavity is cheapest; 2-cavity costs ~1.7Γ, 4-cavity ~2.8Γ but multiplies output.
- Mold steel β P20 (cheapest), 718H (+30β50%), S136 stainless (+50β100%, required for clear/corrosive plastic).
- Tolerance β Β±0.05 mm requires high-precision CNC + EDM; Β±0.2 mm is much cheaper.
- Expected shot count β higher volume justifies harder, more expensive steel that lasts longer.
Mold Cost by Complexity
| Complexity | Cost Range | Lead Time | Typical Steel | Cavitation | Example |
|---|---|---|---|---|---|
| Simple | $500 β $2,000 | 15 β 20 days | P20 | 1 cavity | Bottle cap, simple clip, flat cover |
| Medium | $2,000 β $8,000 | 20 β 30 days | P20 / 718H | 1 β 2 cavities | Consumer housing, kitchen gadget, toy part |
| Complex | $8,000 β $30,000+ | 30 β 45 days | 718H / S136 | 2 β 8 cavities | Multi-part enclosure with undercuts, threaded parts, clear lens |
Mold Steel Comparison
| Steel | Hardness (HRC) | Mold Life (shots) | Cost vs P20 | Best For |
|---|---|---|---|---|
| P20 | ~28β32 | ~500,000 | 1.0Γ (base) | Prototypes, low volume, simple parts |
| 718H | ~35β40 | ~1,000,000 | 1.3β1.5Γ | Medium-high volume, good surface finish, best value |
| S136 (stainless) | ~48β52 | 1,000,000+ | 1.5β2.0Γ | Clear plastic, corrosive materials (PVC), food-contact |
Worked Example: 2-Part Enclosure Mold
Let's cost a 2-part plastic enclosure (top + bottom) for a consumer electronic device, 100Γ60Γ30 mm, no undercuts, 2-cavity each:
- Top shell mold: 2-cavity, P20 steel, no undercuts, SPI B-3 finish β $2,000
- Bottom shell mold: 2-cavity, P20 steel, 1 undercut (for snap fit) β $1,500
- Total mold cost: $3,500
- Lead time: 25 days (20 days machining + 5 days T1 sample)
- Mold life: ~500,000 shots per cavity (P20)
- At 5,000 pcs production: mold amortization = $3,500 Γ· 5,000 = $0.70/pc
- At 50,000 pcs: mold amortization = $0.07/pc
Lesson: the mold is a fixed cost. Below 5,000 pcs it dominates the per-pc cost; above 50,000 pcs it's negligible. For volumes above 100,000 pcs, upgrade to 718H for 2Γ the mold life at only 1.4Γ the cost.
Mold Ownership Contract (Critical)
The single most common mistake is paying for a mold without a written ownership contract. By default, Chinese law often treats the factory as the owner. Your contract must include:
- Ownership β the buyer (you) owns the mold and all drawings upon full payment.
- Exclusive use β the factory cannot use the mold for any third party.
- Retrieval β you can retrieve the physical mold and CAD drawings at any time, with reasonable notice.
- Storage β the factory stores the mold for free or a nominal fee ($20β$50/month) for a defined period.
- Maintenance β who pays for cleaning, polishing, and minor repairs (usually the factory if covered by a per-shot maintenance fee).
Without this contract, switching factories means paying for a new mold ($3,500 in the example above) and waiting another 25 days. See IP protection for the full NDA + patent strategy.
How to Reduce Mold Cost
- Simplify part design β remove undercuts (each costs $500β$3,000 in slides), use uniform wall thickness (2β3 mm), add 1β2Β° draft. Run DFM before quoting.
- Use P20 for prototypes β validate the design with a cheap P20 mold, then cut a 718H production mold once demand is proven.
- Start single-cavity β use 1 cavity for the first 10,000 pcs, then add cavities if volume grows. A 2-cavity mold costs 1.7Γ, not 2Γ.
- Standard components β use standard mold bases, hot/cold runner systems, and ejector pins; custom components add 20β40%.
- Consolidate parts β if two parts snap together, redesign as one part with a living hinge to eliminate a second mold.
- Get 3β5 quotes β always compare steel grade, cavitation, and mold life, not just the bottom-line price. A $2,000 quote in P20 with 1 cavity is not comparable to a $3,500 quote in 718H with 2 cavities.
Mold Maintenance & Life Extension
- Clean the mold every 50,000β100,000 shots (remove plastic residue, degrease).
- Polish cavity surfaces every 100,000β200,000 shots to restore surface finish.
- Lubricate slides and lifters every 20,000 shots.
- Store in a dry, rust-free environment with a protective coating when not in use.
- Proper maintenance extends mold life by 30β50% and reduces part defect rate from 3% to under 0.5%.
Frequently Asked Questions
1. How much does an injection mold cost in China?
Mold cost depends on part size, complexity, cavitation and steel. Simple molds (small parts, no undercuts) cost $500β$2,000. Medium molds (consumer product housings) cost $2,000β$8,000. Complex multi-cavity molds with slides/lifters cost $8,000β$30,000+. P20 steel is cheapest; 718H and S136 add 30β100%.
2. How long does it take to make a mold in China?
Mold lead time is 15β45 days depending on complexity. Simple single-cavity molds take 15β20 days. Medium molds take 20β30 days. Complex multi-cavity molds with slides take 30β45 days. Add 7β14 days for T1 sample modifications and a pilot run.
3. Who owns the injection mold β buyer or factory?
The party that pays for the mold owns it, but only if a written mold ownership contract exists. Without one, Chinese law often treats the factory as the owner. The contract must state: buyer owns the mold, factory cannot use it for third parties, buyer can retrieve drawings and physical tool on demand, and storage/maintenance terms.
4. What is the difference between P20 and 718H mold steel?
P20 is a pre-hardened steel (~30 HRC) used for low-volume and prototype molds; it lasts ~500,000 shots and costs the least. 718H is a higher-hardness pre-hardened steel (~35β40 HRC) that lasts ~1,000,000 shots and gives a better surface finish; it costs 30β50% more than P20. For corrosive or clear plastic, use S136 stainless.
5. How long does an injection mold last?
Mold life depends on steel and maintenance. P20 lasts ~500,000 shots. 718H lasts ~1,000,000 shots. S136 stainless lasts 1,000,000+ shots and is required for corrosive plastics (PVC) or clear parts. Proper maintenance (cleaning, polishing, lubrication every 50,000β100,000 shots) can extend life by 30β50%.
6. How can I reduce injection mold cost?
Six ways: (1) simplify part design to remove undercuts and use uniform wall thickness; (2) use P20 steel for prototypes and low volume; (3) start with single-cavity and add cavities later if demand grows; (4) use standard mold base and components; (5) consolidate multiple parts into one where possible; (6) get 3β5 quotes and compare steel grade and cavitation, not just price. DFM is the highest-ROI step β covered in custom manufacturing.
Conclusion
Injection mold cost in China ranges from $500 for a simple cap to $30,000+ for a complex multi-cavity enclosure, with lead times of 15β45 days. The key decisions are choosing the right steel (P20 for prototypes, 718H for volume, S136 for clear/corrosive), matching cavitation to your annual volume, and β above all β signing a mold ownership contract before paying the deposit. Reduce cost by simplifying the design in DFM, starting single-cavity, and getting 3β5 comparable quotes. Contact Yeatru for a free mold cost analysis β we'll audit 3 mold factories, verify steel grade and cavitation, and draft the ownership contract.